Slitter rewinders& inspection
Custom build machines for narrow web small roll rewinding
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IR350 Pharma inspection rewinder

  • Turn key pharma full inspection solution
  • Bi-directional drive for inspection, rewind and re-inspection
  • High-quality inkjet coding and numbering
  • Multilayer and warning label inspection

Characteristics

The IR350 is an inspection rewinder built on the most modern electronic platform. Converting webs in widths up to 350mm on rolls of max 400mm in diameter, the IR350 offers converting speeds of up to 200m/min.

IR350 is fully compliant with all requirements for pharmaceutical and safety controls characterized by high standards and the highest quality. It can be used for multiple operations depending on the configuration, including inspection, back-numbering, counting, slitting, and multi-layer (peel & reveal) labels.

Thanks to the short inspection table the machine has a small footprint. It stops precisely for label inspection after detecting any errors.

Multifunctionality

IR350 can function as an inspection unit or a slitter rewinder depending on the configuration. The unit can work offline as a separate machine or in line with a dancer arm. In inline mode, it is typically connected to a digital press.

There are many possible options for the machine:

  • razor blade system
  • label dispenser for the production of multi-layer labels or insertion warning labels printed in Braille 
  • inkjet head - the printing system can print a report for each roll of labels, according to end-user requirements. Reverse printing is also possible when configured with a thermal inkjet module.

The web guide with the ultrasonic sensor is fitted as standard and has a built-in splice table with two air-controlled clamps. 

Ready for the Pharmaceutical Market

This machine operates in full compliance with the strict rules of the pharmaceutical industry in terms of:

  • Inspection
  • Back numbering
  • Counting
  • Slitting and Rewinding

Moreover, it implements web path cleaning, by means of a purge liner between jobs to ensure compliance with Pharma Norm ISO 15378.

200% Inspection

The system is bi-directional, which allows the users to back up and re-check a defective label making sure the job is 100% perfect. The inspection camera system stops the machine when a fault has been detected and moves the faulty label back to the repair table. The system can be fitted with cameras from AVT, BST, Nikka, Nyquist Systems, or other suppliers according to client requirements.

Easy operation

The machine has an easy-to-use touchscreen for intuitive operation. It features step-less electronic tension on both unwind and rewind spindles. The rewinder is equipped with air expansion mandrels with sleeves, easily exchangeable to other sizes. It can be set at rewinding label-in or label-out.

100% Inspection

Bi-directional system allowing the users to back-up and re-check a defective label to make sure the job is 100% perfect

Variable data printing

Personalize your labels with a unique 2D or QR code, text, number, and verify them by a high-resolution camera inspection system.

Technical Specifications

Specifications Metric Imperial
Web width 350 mm 14”
Substrate thickness 50 - 200 µm  2 - 7.9 pt
Max speed 200 m/min 656 ft/min
Max unwinder diameter 400 mm 15.7”
Max rewinder diameter 400 mm 15.7”
Pneumatic shafts diameter 25 - 76 mm 1 - 3”
Web guide BST Ultrasonic
Inspection System Nikka, BST Tubescan, AVT
Printing System (optional) Domino Gx, HSA Inkjet Thermal, up to 600dpi
Slitting Station (optional) Razor knife
Minimum distance razor 12 mm 0.5”
Label Dispenser (optional), max speed 30 m/ min 98 ft/ min
Dimensions
W x D x H 2,0 x 1,2 x 1,7 m 6.7 x 3.9 x 5.6 ft

Are you ready for next step?

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How can we help you?

How Can We Help You

Whether you do the printing or make the printers, we know that finishing is just the start of a great
brand experience for your customers.

 

Never hesitate to contact us for any label finishing advice or for an offer.

 

Contact us at:

Email: sales@gm.dk

Phone: +45 4581 2300